Custom Aluminum Extrusion Services
We offer custom aluminum extrusion service from die design to finished high-precision profiles. Our goal is to provide customers with exceptional, durable aluminum solutions.
- ISO 9001:2015 certified
- Tolerance down to 0.05mm
- Small MOQ of 500 pcs or minimum weight of 1.5 tons
Standard Aluminum Extrusion
Custom Aluminum Extrusion
Custom Aluminum Extrusion Capabilities
We pride ourselves on delivering robust, high-performance extrusion profiles and value-added deep-processed components, ensuring industry-leading stability and rapid delivery cycles for every project.
Custom Aluminum Extruded Parts Gallery
Take a look at the aluminum profiles we have manufactured for our global customers! All examples below are shared with their permission.
How to Work With Getzshape
Upload a CAD File
Start by sending all relevant files, including 3D models and 2D drawings, to our pre-sale engineer.
Get A Quote
Once we receive your project details, we'll provide DFM analysis and an instant quote.
Tooling&Sample
We will build a steel extrusion die. After the tooling is created we will run and send out part samples for approval.
Production
Once you're satisfied with your samples, we move forward with production and deliver the parts.
Custom Aluminum Extrusion Grades and Finishes
Aluminum
Aluminum’s superior extrudability allows for complex cross-sections that are both lightweight and incredibly tough. Its corrosion resistance and longevity ensure that even the most intricate extruded profiles meet the rigorous demands.
Available Grades
- 3003
- 5082
- 6063
- 6061
- 6082
- 7005
Anodizing
Powder Coating
Painting
Silk Screen
Lser Engraving
Getzshape China-based Extrusion Capacity
Getzshape is equipped with a complete manufacturing infrastructure, highly skilled operators, and advanced production techniques. We leverage a modern ERP management system to refine our engineering processes continuously. This integration ensures superior efficiency, rapid turnaround, and exceptional product quality. We are committed to delivering high-performance, stable aluminum extrusions and deep-processed products within the shortest possible lead times.
20+
Machines
0.05mm
LinearTolerances
ISO 9001
Certification
Our Aluminum Extrusion Tolerances and Standard
At our facility, we bridge the gap between complex design and physical reality through rigorous tolerance control. We operate within the precision parameters in the table to guarantee the highest quality for your custom profiles.
|
Features
|
Standard
|
|---|---|
|
Length |
50mm - 10m |
|
Linear Tolerance |
± 0.05mm |
|
Angular Tolerance |
±0.5° |
|
Max. Circumscribing Circle Diameter |
Min.: 50mm*5 mm* 5mm |
|
Surface Finish |
Ra 1.6 |
|
Flatness Per Meter |
± 0.5mm |
|
Tempering |
F, T4, T5, T6, T66 |
Engineering Support
Work with our engineering experts who offer you DFM analysis and cost-saving tips. Free and accurate quotation with technical review in 12 hours and monitor the whole process.
Material Options
Choose from high-performance metal materials and surface finishes to meet your specific project requirements, from prototypes to full production.
Quality Assurance
Every part is manufactured with precision and quality. We implement an ISO 9001:2015 certified production management system and 20+ inspection tools to guarantee consistent quality.
Worldwide Shipping
We provide multiple shipping methods, including freight for urgent orders and sea transport for larger shipments. The flexibility ensures you receive your parts with optimized cost or speed.
Why Choose Getzshape for your Projects？
4 reasons why Getzshape is your trusted partner for manufacturing custom prototypes and production parts.
Quality Assurance
Our QC team relies on specialized tools to ensure every part is accurate. We use spectrometers to check what the metal is made of and coordinate measuring machines for tricky 3D designs. For smaller details, we use 2.5D tools, while height gauges take care of standard dimensional checks.
Advanced Inspection Equipment
To ensure high quality, our team uses a range of precise instruments. We verify the metal type with spectrometers and inspect complex shapes using 3D measuring gear. For smaller features, we use 2.5D equipment, and we use height gauges for basic dimension checks.
Comprehensive Testing Procedures
Our quality process covers four key areas: metal purity, wear and tear, environmental safety, and performance. We verify that the material is correct, the part stays strong under pressure, it doesn’t corrode, and it functions perfectly—especially when it needs to be leak-proof.
Our facility handles CNC machining and electrical discharge machining tooling services to support our custom extrusion services. The die or tooling must withstand extreme pressure and heat, so H13 tool steel is the standard choice. Engineers design the die with a focus on balance to ensure the metal flows, achieve uniform wall thickness and minimize warping.
Aluminum Extrusion Tooling
- CNC tooling uses computer-controlled machines to produce parts with precision.
- EDM tooling techniques involve using electrical discharge to eliminate metal from a workpiece, it is ideal for creating intricate shapes.
Aluminum extrusion is a plastic deformation process that reshapes a heated aluminum billet by forcing it through a steel die. A solid cylindrical log of aluminum is heated to a malleable state and then driven under immense hydraulic pressure into a die opening. As the metal emerges from the other side, it takes on the exact cross-sectional profile of the die, allowing for the creation of long, continuous shapes with complex geometries and excellent structural integrity.
The industry uses two methods: direct and indirect extrusion. In direct extrusion, the die remains stationary while a hydraulic ram pushes the heated billet through it. This creates significant friction between the billet and the container walls, requiring higher pressure but easier handling of various shapes. In indirect extrusion, the die is mounted on the end of a hollow ram and moves into the stationary billet. This eliminates the friction between the billet and the container, resulting in a more uniform grain structure, reduced heat generation, and a lower risk of surface defects.
How Does Aluminum Extrusion Work?
Applications
Our Manufacturing solutions have been qualified by worldwide customers from different industries. We have been offering sheet metal fabricated parts for various industries, which include the following list and more.
Automative
Electric vehicle (EV) battery housings, crash management systems, roof rails, chassis.
Electronics
Enclosures, LED housings, cooling devices and heat sinks.
Construction
Structural components, window frames, curtain walls, doors, railings, balustrades